Williams Tooling Case Study

Introduction
The client provided solid models of a two stage forming process and
required simulation to determine feasibility and blank developments.

Simulation Inputs
Material Stainless Steel 1.4509
Thickness 1.0mm
Yield Stress 296 Mpa
Tensile Srength 468 Mpa
n value 0.18
r value 1.38
Binder Force (Draw) 1.5 tons
Surface Friction Coefficient 0.15


TOOLING

RESULTS

The predicted splits were countermeasured by adjusting the DRAW form
shape in the localized problem area and allowing it to be re-struck in the
2nd Form. Using simulation, it was shown that this was a successful
countermeasure.

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